{"id":17860,"date":"2024-08-26T15:05:40","date_gmt":"2024-08-26T15:05:40","guid":{"rendered":"https:\/\/jhuesa.com\/j-huesa-completes-commissioning-of-a-compact-reuse-plant"},"modified":"2024-08-26T15:05:51","modified_gmt":"2024-08-26T15:05:51","slug":"j-huesa-completes-commissioning-of-a-compact-reuse-plant","status":"publish","type":"post","link":"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant","title":{"rendered":"J. Huesa completes commissioning of a compact reuse plant"},"content":{"rendered":"<p>We share with you a new success story for a company dedicated to waste collection in one of the main Spanish cities. Our client, a leading company in its sector, needed to reuse water from its activity to reduce the consumption of this resource as part of its commitment to sustainable development.<\/p>\n<p>After studying our client&#8217;s needs, <span style=\"color: #0971ce;\"><strong>J. Huesa<\/strong><\/span>&#8216;s technical team opted for the design and manufacture of a tailor-made effluent treatment plant using MBR followed by a chlorination and accumulation system for use in the washing of its fleet of vehicles.<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-custom ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Resumen de Contenidos<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Background_and_design_data\" >Background and design data<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Design_capacity\" >Design capacity<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Treated_water_requirements\" >Treated water requirements<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Solution_adopted\" >Solution adopted<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Pretreatment\" >Pretreatment<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#MBR\" >MBR<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Chlorination_%E2%80%93_accumulation_system\" >Chlorination \u2013 accumulation system<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\/#Instrumentation_and_control\" >Instrumentation and control<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Background_and_design_data\"><\/span>Background and design data<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"Design_capacity\"><\/span>Design capacity<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The plant has been designed to guarantee the treatment of 2 m3\/day; the installation has been designed to treat wastewater from our client&#8217;s staff toilets and changing rooms, as well as from the washing of trucks, resulting in the composition of the raw water as follows:<\/p>\n<ul>\n<li>BOD5 \u2264 400ppm<\/li>\n<li>COD \u2264 600ppm<\/li>\n<li>SS \u2264 450ppm<\/li>\n<li>TN \u226460ppm<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Treated_water_requirements\"><\/span>Treated water requirements<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The expected performance of the equipment for the maximum parameters indicated above is as follows:<\/p>\n<ul>\n<li>BOD5: 96% reduction<\/li>\n<li>COD: 90% reduction<\/li>\n<li>Suspended solids: 96% reduction<\/li>\n<li>Escherechia Coli &lt; 200 CFU\/ 100 ml (Performance achieved thanks to the molecular cut of the ultrafiltration membranes that remove viruses and bacteria, and the subsequent continuous chlorination of the treated water tank, which will ensure that a residual free chlorine value is maintained in the water).<\/li>\n<\/ul>\n<p>Since water reuse is regulated by RD 1620\/2007, which establishes water quality criteria according to the use to be made of the reused water, being for the case of truck cleaning the following quality:<\/p>\n<p>The supplied equipment consists of a series of equipment with the aim of complying with the RD for water reuse, in which the water permeate is obtained with the following characteristics:<\/p>\n<div>\n<p style=\"font-weight: 400;\"><b>\u00a0<\/b><\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"179\"><strong>pH<\/strong><\/td>\n<td width=\"142\"><b>6,5 -10<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>COB5<\/b><\/td>\n<td width=\"142\"><b>&lt; 1.000 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>COD<\/b><\/td>\n<td width=\"142\"><b>&lt; 1.750 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>SS<\/b><\/td>\n<td width=\"142\"><b>&lt; 1.000 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>Oils and Fats<\/b><\/td>\n<td width=\"142\"><b>&lt; 100 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>Conductivity<\/b><\/td>\n<td width=\"142\"><b>&lt; 7.500 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>Total hidrocarbons<\/b><\/td>\n<td width=\"142\"><b>&lt; 20 mg\/L<\/b><\/td>\n<\/tr>\n<tr>\n<td width=\"179\"><b>Iron<\/b><\/td>\n<td width=\"142\"><b>&lt; 10 mg\/L<\/b><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"font-weight: 400;\"><span style=\"color: #0971ce;\"><em>Table 1. Characteristics of treated water<\/em><\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Solution_adopted\"><\/span>Solution adopted<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>After studying the starting conditions and the general objectives of the project, <span style=\"color: #0971ce;\"><strong>J. Huesa<\/strong><\/span>&#8216;s technical team opted for the design, tailor-made manufacturing and supply of a water treatment plant composed of the following treatment train:<\/p>\n<ul>\n<li><span style=\"color: #0971ce;\"><strong>Pretreatment<\/strong><\/span><\/li>\n<li><span style=\"color: #0971ce;\"><strong>MBR<\/strong><\/span><\/li>\n<li><span style=\"color: #0971ce;\"><strong>Continuous chlorination <span class=\"hljs-keyword\">and<\/span> accumulation <span class=\"hljs-keyword\">system<\/span><\/strong><\/span><\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Pretreatment\"><\/span>Pretreatment<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The water enters the installation directly driven by a submersible pump, feeding a vertical screw screen made of ASI304 stainless steel and coupled in the GRP tank. It is operated by the plant&#8217;s general electrical panel and works automatically following a programming scheme that raises the solids by means of a screw that deposits them in a collection container. In parallel, a manual bar screen is integrated as a safety element in case of screw screen failure, with a 20 mm pitch that aims to retain and separate large floating and suspended bodies dragged by the wastewater. It is made of polyester reinforced with fiberglass and is supplied together with a solids collection basket.<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17842 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Detalle-tornillo-sinfin.jpg\" alt=\"Detalle-tornillo-sinfin\" width=\"579\" height=\"655\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Detalle-tornillo-sinfin.jpg 579w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Detalle-tornillo-sinfin-265x300.jpg 265w\" sizes=\"auto, (max-width: 579px) 100vw, 579px\" \/><span style=\"color: #0971ce;\">Image 1. Screw conveyor detail<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>The screw is equipped with a timer that is programmed according to the amount of solids contained in the water.<\/p>\n<p>The main component of the pretreatment is the hydrocarbon separator, which is a grit and grease separator whose function is the physical separation, by density difference, of fats and oils of vegetable and animal origin, while promoting the settling of larger solids.<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17834 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Perspectiva-Separador-HC.jpg\" alt=\"Perspectiva-Separador-HC\" width=\"578\" height=\"894\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Perspectiva-Separador-HC.jpg 578w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Perspectiva-Separador-HC-194x300.jpg 194w\" sizes=\"auto, (max-width: 578px) 100vw, 578px\" \/><span style=\"color: #0971ce;\">Image 2. Bar screen and HC separator detail<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>The separation of fats provides a very significant increase in the performance of the secondary treatment (MBR) since if they were combined with organic matter, they would prevent its degradation by reducing the transfer coefficient. In addition, fats increase the amount of BOD5 at the outlet of the treatment plant.<\/p>\n<p>In addition, the last chamber of this equipment will function as an anoxic reactor prior to the biological reactor so that, together with the biological reactor, Nitrification-Denitrification for the elimination of Nitrogen can take place.<\/p>\n<p>The water is separated from the grease, thanks to the difference in densities causing the separation of the liquid into two phases: the upper phase with a higher content of grease and the water in the lower area.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"MBR\"><\/span>MBR<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In the biological reactor, the different reactions that are necessary for the biochemical decomposition of organic matter take place. For these to take place, an oxygen supply is required to provide aerobic conditions in the reactor and to keep the microorganisms responsible for degradation in suspension.<\/p>\n<p>Unlike conventional extended oxidation, the reactor operates with higher solid concentrations so that greater oxygenation is required, and with higher sludge age, resulting in higher purification efficiencies.<\/p>\n<p>The membranes installed in the reactor perform the solid-liquid separation by filtration. By means of a suction system (mono helical pump), a vacuum pressure is exerted on the membranes creating an outside-in flow so that the water penetrates through the membranes, leaving the solids and bacteria retained on the outer wall.<\/p>\n<p>The diffusers installed under the membranes and the blowers installed on the outside allow the generation of an ascending air bubble flow that allows cleaning of the outer wall surface of the membranes, as well as oxygenating the bioreactor.<\/p>\n<p>The extended aeration system operates with a reduced mass load and a high sludge age which, together with the high retention time, allows the elimination of carbonaceous organic matter and nitrification of the effluent.<\/p>\n<h3><\/h3>\n<h3><span class=\"ez-toc-section\" id=\"Chlorination_%E2%80%93_accumulation_system\"><\/span>Chlorination \u2013 accumulation system<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The effluent water from the MBR system is accumulated in a 3,000-liter tank, from which a recirculation-chlorination system is implemented. From this tank, the water is passed through a circuit in which sodium hypochlorite is dosed thanks to a continuous measurement of free chlorine in the chlorination system, implementing a PID loop with the dosing pump, with the objective of maintaining the accumulated water with the necessary conditions for its reuse according to Royal Decree 1620\/2007 for the use of water in industrial use.<\/p>\n<p>From this treated water tank, a connection will be made to a pressure group prepared so that the client can connect to the treated water and allow the washing of trucks.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Instrumentation_and_control\"><\/span>Instrumentation and control<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The plant is equipped with instrumentation and control elements (automatic valves, pressure switches, pressure transmitters, flow meters, conductivity and Redox meters, among others) that are centralized in an electrical panel.<\/p>\n<p>The panel also includes a programmable logic controller and a touch screen for the operation and configuration of the plant. The Instrumentation and Control team at <span style=\"color: #0971ce;\"><strong>J. Huesa<\/strong><\/span> has designed the control panel to be integrated into the client&#8217;s SCADA system, allowing personalized programming of all operating parameters, as well as external connections for levels, alarms, pretreatment, among others, through different I\/O modules.<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17830 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Vista-CE.jpg\" alt=\"Vista-CE\" width=\"1400\" height=\"1051\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Vista-CE.jpg 1400w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Vista-CE-300x225.jpg 300w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Vista-CE-1024x769.jpg 1024w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/08\/Vista-CE-768x577.jpg 768w\" sizes=\"auto, (max-width: 1400px) 100vw, 1400px\" \/><span style=\"color: #0971ce;\">Image 3. CE view in the installation<\/span><\/p>\n<\/div>\n<div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>We share with you a new success story for a company dedicated to waste collection in one of the main Spanish cities. Our client, a leading company in its sector,&#8230;<\/p>\n","protected":false},"author":8,"featured_media":17840,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[33],"tags":[226,160,340,492,493],"class_list":{"0":"post-17860","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-news","8":"tag-mbr-en-pt-pt","9":"tag-reuse-pt-pt","10":"tag-reutilizacion-en-pt-pt","11":"tag-rsu-pt-pt","12":"tag-waste-pt-pt"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Completes commissioning of a compact reuse plant<\/title>\n<meta name=\"description\" content=\"New success story for a company dedicated to waste collection in one of the main Spanish cities wants to reuse water\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/jhuesa.com\/pt-pt\/j-huesa-completes-commissioning-of-a-compact-reuse-plant\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"J. 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