Conversion of reverse osmosis plant second stage<\/strong><\/td>\n| 80%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n Table 1. Installation design data<\/p>\n The rejection flow from the second stage, 3.5 m\u00b3\/h, will be returned to the head of the first reverse
\nosmosis stage. Therefore, the flow rate to the first stage osmosis system is 24.70 m\u00b3\/h.<\/p>\n The main components of the system are detailed below.<\/p>\n <\/span>Pretreatment<\/span><\/h2>\nThe water coming from the mains is introduced into an activated carbon filter, the purpose of which is
\nto retain chlorine compounds and any type of organic pollutant present in the water.<\/p>\n ![\"Filtro](\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/05\/Filtro-Carbon-Activo-225x300.jpg\") <\/p>\n
Picture 1. Filtration System<\/p>\n This filtration process has two distinct phases:<\/p>\n \n- Production or service in which the water is introduced through the upper part of the activated
\ncarbon filter and exits through the lower part, with the impurities subject to this filtration
\nequipment being retained in the activated carbon particles.<\/li>\n - Cleaning is carried out to prevent the activated carbon particles from becoming saturated and
\nceasing to perform their function. The cleaning cycle has two phases, backwashing and settling,
\nwhich guarantee the correct functioning of the system. The raw water used in this process is
\ndiverted to the drain.<\/li>\n<\/ul>\nThe water is then subjected to a dosage of anti-scalant and sequestering agent, before passing through a cartridge filter, which is made of AISI 316 stainless steel. It consists of 9 cartridges of 40″, with a filtration degree of 5 microns and a maximum pressure of 10 bar.<\/p>\n When the filter is saturated, it can be seen by the difference in pressure on the pressure gauges placed at the inlet and outlet of the filter.<\/p>\n <\/span>Reverse Osmosis<\/span><\/h2>\nReverse osmosis is a process by which water is demineralised by pushing it under pressure through a
\nsemi-permeable reverse osmosis membrane. a semi-permeable reverse osmosis membrane. It works
\nby using a high-pressure pump to increase the pressure on the salt side of the reverse osmosis and
\nforce the water through the semipermeable reverse osmosis membrane. reverse osmosis semi-permeable membrane, leaving almost all dissolved salts (between 95% and 99%) in the reverse osmosis stream. 99%) in the reject stream.<\/p>\n This natural pressure plus the net pressure necessary to obtain the production flow (which is called
\noperating pressure) is obtained by using a vertical high-pressure centrifugal pump in AISI 316 stainless
\nsteel.<\/p>\n This is one of the most important parts of the equipment, as it is the only mechanical element in
\npermanent movement, which determines the maintenance of the equipment and the cost per cubic
\nmetre of water treated as a function of the electrical energy consumed.<\/p>\n The plant is equipped with centrifugal pumps:<\/p>\n \n- The pumps with the highest power are for supplying the osmosis plant.<\/li>\n
- The pumps with the lowest installed power are those that will be used for sweeping and chemical
\nwashing of the membranes.<\/li>\n<\/ul>\nThe plant shall be able to operate at constant pressure (by means of a pressure transmitter of the
\ndischarge pump) or at constant treated water flow (by means of a treated water flow transmitter).<\/p>\n The plant shall be fitted with spiral wound polyamide membranes specially constructed for high salt
\nconcentration water up to specially constructed for high salt concentration water up to 8000 ppm. These
\nmembranes have high chemical resistance, they can work in a pH range of 2-13, which makes them
\nvery easy to wash and recover, and they can be used in a pH range of 2-13. They are easy to wash and
\nrecover, and can be used with a variety of washing chemicals.<\/p>\n They are mounted in pressure housings, manufactured in coiled GRP.<\/p>\n ![\"\"](\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/05\/Carcasas-RO-225x300.jpg\") <\/p>\n
Picture 2. RO System<\/p>\n <\/span>Membrane cleaning system (flushing\/CIP)<\/span><\/h2>\nIn this plant, CIP cleaning and flushing are carried out automatically by means of screen configuration,
\nactivated manually by the operator.<\/p>\n This equipment, which is common to both reverse osmosis lines, ensures the automatic cleaning of the
\nmembranes inside the pipe. These cleanings are programmed from the touch screen, according to the
\nneeds of the operators and\/or every time the plant is stopped.<\/p>\n The system is equipped with a pump whose impeller and jacket are made of AISI316, capable of
\nwithstanding the most chemical products used to recover the membranes of the installation. The water
\nwill be sucked from a 2 m3 tank with osmosed water in which the mixture of chemical products will be
\ndiluted.<\/p>\n <\/span>Instrumentation and control<\/span><\/h2>\nThe reverse osmosis plant is equipped with instrumentation and control elements (automatic valves,
\npressure switches, pressure transmitters, flow meters, conductivity and pH meters…) which
\ncommunicate with the programmable logic controller, included in the control panel, through IO-Link
\ntechnology.<\/p>\n The control panel also includes a touch screen for the operation and configuration of the plant. The J.
\nHuesa Instrumentation and Control team has designed the control panel so that it can be integrated into
\nthe customer’s SCADA system. It also includes a remote control system.<\/p>\n","protected":false},"excerpt":{"rendered":" On this occasion, we are reporting on the start-up of a water treatment plant for the adaptation of mains water for use in the food industry, specifically for the manufacture…<\/p>\n","protected":false},"author":5,"featured_media":17447,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[33],"tags":[135,143,145,137],"class_list":{"0":"post-17169","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-news","8":"tag-agrofood-pt-pt","9":"tag-drinks-pt-pt","10":"tag-filtration-pt-pt","11":"tag-reverse-osmosis-pt-pt"},"yoast_head":"\n Project for the adaptation of mains water for use in the food industry - J. 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