{"id":17910,"date":"2024-10-01T10:59:11","date_gmt":"2024-10-01T10:59:11","guid":{"rendered":"https:\/\/jhuesa.com\/?p=17910"},"modified":"2024-10-01T12:13:30","modified_gmt":"2024-10-01T12:13:30","slug":"new-success-story-in-the-vegetable-extracts-sector","status":"publish","type":"post","link":"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector","title":{"rendered":"New success story in the vegetable extracts sector"},"content":{"rendered":"<p>This time we are working on a new water treatment plant that we have set up for a national company dedicated to the manufacture of vegetable extracts. Our client needed to adapt the well water to, on the one hand, supply the boilers and, on the other hand, provide the factory with drinking water.<\/p>\n<p>After studying our client&#8217;s needs, J. Huesa&#8217;s technical team opted for the design and manufacture of a customized water treatment plant using reverse osmosis followed by a remineralization system.<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-custom ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Resumen de Contenidos<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Background_and_design_data\" >Background and design data<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Design_capacity\" >Design capacity<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Adopted_solution\" >Adopted solution<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Pretreatment\" >Pretreatment<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Reverse_Osmosis\" >Reverse Osmosis<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Remineralization_system\" >Remineralization system<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Recirculation_system_%E2%80%93_chlorination_of_drinking_water_tank\" >Recirculation system &#8211; chlorination of drinking water tank<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\/#Instrumentation_and_control\" >Instrumentation and control<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Background_and_design_data\"><\/span>Background and design data<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"Design_capacity\"><\/span>Design capacity<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The plant has been designed to guarantee the treatment of 54 m\u00b3\/day, to service the boilers and the customer&#8217;s facilities, as follows:<\/p>\n<table>\n<thead>\n<tr>\n<th>Concept<\/th>\n<th>Flow Rate<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Boiler water flow rate<\/td>\n<td>30 m\u00b3\/day<\/td>\n<\/tr>\n<tr>\n<td>Drinking water flow rate<\/td>\n<td>24 m\u00b3\/day<\/td>\n<\/tr>\n<tr>\n<td>Osmosis water flow<\/td>\n<td>54 m\u00b3\/day<\/td>\n<\/tr>\n<tr>\n<td>Water Flow to the WTP<\/td>\n<td>3.9 m\u00b3\/h<\/td>\n<\/tr>\n<tr>\n<td>Rejection Flow to the RO<\/td>\n<td>1.2 m\u00b3\/h<\/td>\n<\/tr>\n<tr>\n<td>Osmosis plant conversion<\/td>\n<td>70 %<\/td>\n<\/tr>\n<tr>\n<td>Working hours<\/td>\n<td>20 h\/day<\/td>\n<\/tr>\n<tr>\n<td>Raw water accumulation<\/td>\n<td>3 m\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Osmosed water accumulation<\/td>\n<td>10 m\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Drinking water storage<\/td>\n<td>3 m\u00b3<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Table 1. WTP Characteristics<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><em><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17904 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/1.jpg\" alt=\"Imagen 1. Pretratamiento. Sistema de cloraci\u00f3n\" width=\"1200\" height=\"1600\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/1.jpg 1200w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/1-225x300.jpg 225w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/1-768x1024.jpg 768w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/1-1152x1536.jpg 1152w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/em><\/p>\n<p><em>Picture 1. Pretreatment. Chlorination system<\/em><\/p>\n<p>The objective of this water treatment plant is to establish a global solution for the removal of salinity and organic contamination from well water by means of reverse osmosis for use in boilers and for use as drinking water by means of a remineralization process.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Adopted_solution\"><\/span>Adopted solution<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>After studying the starting conditions and the general objectives of the project, J. Huesa&#8217;s technical team opted for the design, manufacture, supply and commissioning of a water treatment plant composed of the following treatment train:<\/p>\n<ul>\n<li>In-line chlorination<\/li>\n<li>Pre-treatment<\/li>\n<li>Reverse Osmosis<\/li>\n<li>Osmosis water storage<\/li>\n<li>Remineralization system<\/li>\n<li>Recirculation system &#8211; drinking water tank chlorination<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Pretreatment\"><\/span>Pretreatment<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In an initial stage of the process, sodium hypochlorite will be dosed in line so that in storage we have a residual chlorine value between 0.6-0.8 ppm with the aim of eliminating the organic matter present in the water.<\/p>\n<p>The water stored in the raw water tank then passes through the pre-treatment prior to reverse osmosis, so that in the first stage it circulates through a mesh filter to remove solids above 25 microns. Subsequently, it passes through a dechlorinating filter that removes any residual chlorine that may be present in the water to prevent damage to the reverse osmosis membranes.<\/p>\n<p><strong><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17900 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2.jpg\" alt=\"\" width=\"1600\" height=\"1200\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2.jpg 1600w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2-300x225.jpg 300w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2-1024x768.jpg 1024w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2-768x576.jpg 768w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/2-1536x1152.jpg 1536w\" sizes=\"auto, (max-width: 1600px) 100vw, 1600px\" \/><\/strong><\/p>\n<p><em>Picture 2. RO view<\/em><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Reverse_Osmosis\"><\/span>Reverse Osmosis<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>In the next stage of the process, the water passes through the reverse osmosis system, built on a stainless-steel skid and equipped with a vertical AISI-316 stainless steel centrifugal pump with a capacity of 2.7 m\u00b3\/h.<\/p>\n<p>The osmosis system is configured in a single stage, consisting of a pressure pipe made of FRP containing 3 8040 membranes with high salt rejection. The membranes are of spiral configuration, built in polyamide and special for brackish water up to 8000 ppm and with the characteristic of working at low pressure.<\/p>\n<p>All membrane installations are subject to fouling over time, depending to a greater or lesser extent on the pre-treatment installed. The reverse osmosis plant includes a membrane washing system consisting of a 300-litre reagent preparation tank, stainless steel recirculation pump and stainless-steel stage isolation and recirculation valves.<\/p>\n<p>The system is configured in such a way that, in the future, our client will be able to increase the flow rate of the permeate produced from 2.7 to 3.5 m\u00b3\/h.<\/p>\n<p>The permeate from the reverse osmosis plant is collected in a GRP storage tank with a capacity of 10 m\u00b3. This tank will be the water consumption point for the boiler and, in turn, will feed a demineralizing unit.<\/p>\n<p><strong><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-17896 size-full\" src=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3.jpg\" alt=\"\" width=\"1600\" height=\"1200\" srcset=\"https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3.jpg 1600w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3-300x225.jpg 300w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3-1024x768.jpg 1024w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3-768x576.jpg 768w, https:\/\/jhuesa.com\/wp-content\/uploads\/2024\/09\/3-1536x1152.jpg 1536w\" sizes=\"auto, (max-width: 1600px) 100vw, 1600px\" \/><\/strong><\/p>\n<p><em>Picture 3. Remineraliser view and continuous chlorination system<\/em><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Remineralization_system\"><\/span>Remineralization system<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The osmosis water for the drinking water tank is passed through an automatic demineralizing filter with a clack valve and a nominal flow rate of 2.54 m\u00b3\/h. The filter uses calcite as the demineralizing agent.<\/p>\n<p><strong>Picture 3. Remineraliser view and continuous chlorination system<\/strong><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Recirculation_system_%E2%80%93_chlorination_of_drinking_water_tank\"><\/span>Recirculation system &#8211; chlorination of drinking water tank<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The drinking water is stored in a 3 m\u00b3 tank, which has been fitted with a continuous recirculation system for chlorination to prevent the proliferation of microorganisms and guarantee the disinfection of the water.<\/p>\n<p>This system passes the water through a circuit in which sodium hypochlorite is dosed, with the aim of keeping the accumulated water in a suitable condition for human consumption.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Instrumentation_and_control\"><\/span>Instrumentation and control<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>The plant is equipped with instrumentation and control elements (automatic valves, pressure switches, pressure transmitters, flow meters, conductivity and redox meters, among others) which are centralized in an electrical panel.<\/p>\n<p>Likewise, the panel includes a programmable logic controller for the management and configuration of the plant. J. Huesa&#8217;s Instrumentation and Control team has designed the control panel so that it can be integrated into the customer&#8217;s SCADA system, allowing a customized programming of all the operating parameters, as well as external connections of levels, alarms, pre-treatment, among others, through different I\/O modules.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>This time we are working on a new water treatment plant that we have set up for a national company dedicated to the manufacture of vegetable extracts. Our client needed&#8230;<\/p>\n","protected":false},"author":8,"featured_media":17896,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[32,494],"tags":[120,468,117,379],"class_list":{"0":"post-17910","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-newss","8":"category-osmosis-en","9":"tag-chemical-industry","10":"tag-drinking-water","11":"tag-reverse-osmosis","12":"tag-water-treatment-en-2"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>New success story in the vegetable extracts sector<\/title>\n<meta name=\"description\" content=\"New water treatment plant that we have set up for a national company dedicated to the manufacture of vegetable extracts.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"New success story in the vegetable extracts sector\" \/>\n<meta property=\"og:description\" content=\"New water treatment plant that we have set up for a national company dedicated to the manufacture of vegetable extracts.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/jhuesa.com\/en\/new-success-story-in-the-vegetable-extracts-sector\" \/>\n<meta property=\"og:site_name\" content=\"J. 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